Hioki-ST5680 DC HIPOT TESTER ST5680
Improve Battery Quality with Waveform Analysis
Boost the Inspection Performance of Safety Testing
Key Features and Functions
- The DC Hipot Tester ST5680 tests for reliable insulation with a waveform by applying a high voltage to the object under test. The instrument applies a DC voltage between test locations and measures leakage current to determine insulation performance.
- Verify battery safety and insulation performance using the waveform.
- High-spec model specifically designed for DC withstand voltage testing. With support for an array of delivery inspections.
- Features arc detection and contact check functions to prevent shipment of defective batteries.
Documents and Software:
The DC Hipot Tester ST5680 tests for reliable insulation with a waveform by applying a high voltage to the object under test. The instrument applies a DC voltage between test locations and measures leakage current to determine insulation performance.
Basic Specifications
Accuracy guaranteed: 1 year
Main functions:
- DC Hipot test, Insulation resistance test, Breakdown voltage test, Waveform display functionality, Arc discharge detection, Contact check function
- See 'Various Tests and Functionality' table for details
List of other features:
- Interlock, Auto discharge, Offset cancellation, Variable measurement speed (3 stages), Momentary out, Command monitor, I/O handler test, Key lock, Self-check, Calibration deadline check, EXT SW (Remote control)
Various Tests and Functionality
DC Hipot test:
- Output voltage: DC 0.010 kV to 8.000 kV (1 V resolution)
- Output setting accuracy: ± (1.2% of setting + 20 V)
- Output current/cutoff current: Max. 20 mA
- Current accuracy:
- > 3.00 mA: ±(1.5% rdg. + 2 μA)
- ≤ 3.00 mA: ±1.5% rdg.
- (*1)
- Maximum resolution: 0.001 μA
- Test time: 0.1 s to 999 s, continuous (timer off)
- Voltage ramp up / ramp down time: 0.1 s to 300 s / 0.1 s to 300 s, off
- Short-circuit current: 200 mA or more
- Test modes: W to IR, IR to W, program test
Insulation resistance test:
- Output voltage: 10 V DC to 2000 V (1 V resolution)
- Output setting accuracy: ± (1.2% of setting + 20 V)
- Resistance value display range: 100.0 kΩ to 200.0 GΩ (0.01 kΩ resolution)
- Accuracy guarantee range: 100.0 kΩ to 99.99 GΩ
- Resistance accuracy: ±(1.5% rdg. + 3 dgt.) See 'Insulation resistance measurement accuracy' table for details
- Test time: 0.1 s to 999 s, continuous (timer off)
- Voltage rise/fall time: 0.1 s to 300 s / 0.1 s to 300 s, off
Breakdown voltage test:
- Test method: Continuous voltage rise test, stepped voltage rise test
- Measurement: Insulation breakdown voltage (kV), insulation breakdown strength (kV/mm)
- Settings: Start voltage, end voltage, rise speed, arc detection, electrode distance, upper limit current
Waveform display functionality:
- Waveform display: Voltage, current, insulation resistance
- Sampling rate: 500 kS/s
- Display length setting 0.5 s to 128 s (9 variables)
- Memory capacity: 512 K words
Arc discharge detection:
- Detection method: Monitoring of fluctuations in the test voltage
- Settings: Test voltage variability 1% to 50%
Contact check functionality:
- Detection method: Capacitance measurement method
- Settings: Threshold (capacitance) setting 1.0 nF to 100.0 nF
Memory functionality:
- - Saving of waveforms/graphs:
- Save to USB memory
- Save formats: BMP, PNG, CSV
- - Panel memory function:
- Saves test condition settings internally in the instrument
- DC withstand voltage testing/insulation resistance testing: Up to 64 sets of settings each
- Program testing: Up to 30 programs (max. 50 steps)
- Insulation breakdown voltage testing: Up to 10 sets of settings
- - Data memory function
- Saves measured values in the instrument’s internal memory (up to 32,000 values)
Judgment functionality (Judgment output):
- PASS judgment, FAIL judgment (UPPER FAIL, LOWER FAIL)
- UPPER_FAIL : Measured value > upper limit value
- PASS : Upper limit value ≥ measured value ≥ lower limit value
- LOWER_FAIL : Measured value < lower limit value
Insulation Resistance Measurement Accuracy
Accuracy guaranteed test voltage range: 50 V to 2000 V
nt range | 100 kΩ to 99.99 GΩ | |
10 nA ≤ I ≤ 3 μA | 100 MΩ ? 999.9 MΩ | ± (20% rdg.) |
100 nA ≤ I ≤ 30 μA | 10.00 MΩ ? 99.99 MΩ | ± (5% rdg.) |
1 μA ≤ I ≤ 300 μA | 1.000 MΩ ? 9.999 MΩ | ± (2% rdg. + 5 dgt.) |
10 μA ≤ I ≤ 3 mA | 100.0 kΩ ? 999.9 kΩ | ± (1.5% rdg. +3 dgt.) |
100 μA ≤ I ≤ 20 mA | 100.0 kΩ ? 999.9 kΩ | ± (1.5% rdg. +3 dgt.) |
The DC Hipot Tester ST5680 tests for reliable insulation with a waveform by applying a high voltage to the object under test. The instrument applies a DC voltage between test locations and measures leakage current to determine insulation performance.
Basic Specifications
Accuracy guaranteed: 1 year
Main functions:
- DC Hipot test, Insulation resistance test, Breakdown voltage test, Waveform display functionality, Arc discharge detection, Contact check function
- See 'Various Tests and Functionality' table for details
List of other features:
- Interlock, Auto discharge, Offset cancellation, Variable measurement speed (3 stages), Momentary out, Command monitor, I/O handler test, Key lock, Self-check, Calibration deadline check, EXT SW (Remote control)
Various Tests and Functionality
DC Hipot test:
- Output voltage: DC 0.010 kV to 8.000 kV (1 V resolution)
- Output setting accuracy: ± (1.2% of setting + 20 V)
- Output current/cutoff current: Max. 20 mA
- Current accuracy:
- > 3.00 mA: ±(1.5% rdg. + 2 μA)
- ≤ 3.00 mA: ±1.5% rdg.
- (*1)
- Maximum resolution: 0.001 μA
- Test time: 0.1 s to 999 s, continuous (timer off)
- Voltage ramp up / ramp down time: 0.1 s to 300 s / 0.1 s to 300 s, off
- Short-circuit current: 200 mA or more
- Test modes: W to IR, IR to W, program test
Insulation resistance test:
- Output voltage: 10 V DC to 2000 V (1 V resolution)
- Output setting accuracy: ± (1.2% of setting + 20 V)
- Resistance value display range: 100.0 kΩ to 200.0 GΩ (0.01 kΩ resolution)
- Accuracy guarantee range: 100.0 kΩ to 99.99 GΩ
- Resistance accuracy: ±(1.5% rdg. + 3 dgt.) See 'Insulation resistance measurement accuracy' table for details
- Test time: 0.1 s to 999 s, continuous (timer off)
- Voltage rise/fall time: 0.1 s to 300 s / 0.1 s to 300 s, off
Breakdown voltage test:
- Test method: Continuous voltage rise test, stepped voltage rise test
- Measurement: Insulation breakdown voltage (kV), insulation breakdown strength (kV/mm)
- Settings: Start voltage, end voltage, rise speed, arc detection, electrode distance, upper limit current
Waveform display functionality:
- Waveform display: Voltage, current, insulation resistance
- Sampling rate: 500 kS/s
- Display length setting 0.5 s to 128 s (9 variables)
- Memory capacity: 512 K words
Arc discharge detection:
- Detection method: Monitoring of fluctuations in the test voltage
- Settings: Test voltage variability 1% to 50%
Contact check functionality:
- Detection method: Capacitance measurement method
- Settings: Threshold (capacitance) setting 1.0 nF to 100.0 nF
Memory functionality:
- - Saving of waveforms/graphs:
- Save to USB memory
- Save formats: BMP, PNG, CSV
- - Panel memory function:
- Saves test condition settings internally in the instrument
- DC withstand voltage testing/insulation resistance testing: Up to 64 sets of settings each
- Program testing: Up to 30 programs (max. 50 steps)
- Insulation breakdown voltage testing: Up to 10 sets of settings
- - Data memory function
- Saves measured values in the instrument’s internal memory (up to 32,000 values)
Judgment functionality (Judgment output):
- PASS judgment, FAIL judgment (UPPER FAIL, LOWER FAIL)
- UPPER_FAIL : Measured value > upper limit value
- PASS : Upper limit value ≥ measured value ≥ lower limit value
- LOWER_FAIL : Measured value < lower limit value
Insulation Resistance Measurement Accuracy
Accuracy guaranteed test voltage range: 50 V to 2000 V
nt range | 100 kΩ to 99.99 GΩ | |
10 nA ≤ I ≤ 3 μA | 100 MΩ ? 999.9 MΩ | ± (20% rdg.) |
100 nA ≤ I ≤ 30 μA | 10.00 MΩ ? 99.99 MΩ | ± (5% rdg.) |
1 μA ≤ I ≤ 300 μA | 1.000 MΩ ? 9.999 MΩ | ± (2% rdg. + 5 dgt.) |
10 μA ≤ I ≤ 3 mA | 100.0 kΩ ? 999.9 kΩ | ± (1.5% rdg. +3 dgt.) |
100 μA ≤ I ≤ 20 mA | 100.0 kΩ ? 999.9 kΩ | ± (1.5% rdg. +3 dgt.) |